DOT Certified SAE J1401 Compliant PTFE Lined Hydraulic Brake Pipeline Heavy Duty Trucks Motorcycle Trailer Brake System

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Product Description

Overview & Basic Info

Model NO.
Brake hose
Type
Brake System
Material
Steel
Position
Front
Certification
IATF-16949
Classification
Disc
Inner Tube
EPDM
Cladding
EPDM Synthetic Rubber
Inside Diameter
1/8 Inch
Origin
China

Product Description

Brake Line Solutions: We specialize in the manufacturing of high-performance brake tubing systems, offering a complete range of products to meet the diverse needs of the global automotive industry. Our commitment to precision engineering, stringent quality control, and exceptional durability ensures optimal safety and reliability for every vehicle. We excel in providing customized production services to tailor each solution to your specific technical requirements and application standards.

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Technical Specifications

Category Type Material & Construction Dimensions Pressure Rating
Brake Hose Hydraulic ECE R90 compliant rubber, Textile/steel wire reinforcement ID: 3/16" (4.75mm) 2,500 PSI (172 bar)
Brake Hose PTFE Stainless PTFE inner liner, 304/316 stainless steel braid ID: 0.19-0.25" 4,000+ PSI (276+ bar)
Brake Hose Air Brake Oil-resistant synthetic rubber ID: 1/4", 3/8" 150 PSI (10 bar)
Metal Line Steel Double-wall galvanized steel, SAE J1047 OD: 3/16", 1/4" 3,000 PSI (207 bar)
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Customization Options

We provide highly flexible custom brake tubing solutions designed to meet your exact specifications. Our capabilities cover a wide range of materials including rubber, PTFE, stainless steel, and copper-nickel. We offer an extensive variety of end fittings with multiple options for threads (UNF, NPT, Metric) and angles (straight, 45°, 90°, 135°, banjo).

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Product Types

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Manufacturing Capabilities

Our Quality Assurance Center utilizes state-of-the-art equipment to rigorously validate every product in line with ISO, DIN, DOT, and CE requirements. Advanced testing including pulse test rigs, environmental chambers, and burst pressure testers ensures superior performance under demanding conditions.

Frequently Asked Questions

What materials are available for custom brake lines?
We offer a variety of materials including synthetic rubber (EPDM), PTFE with stainless steel braiding, double-wall galvanized steel, and Copper-Nickel (Kunifer) alloys.
Are your brake hoses compliant with international standards?
Yes, our products are designed and tested to meet IATF-16949, DOT, SAE J1401, ECE R90, and CE standards to ensure global compliance and safety.
Can you provide custom end fittings?
Absolutely. We provide fittings in various threads (Metric, UNF, NPT) and configurations including 45°, 90°, banjo bolts, and flare types (inverted or bubble).
What is the typical pressure rating for your hydraulic hoses?
Our standard hydraulic brake hoses have a minimum pressure rating of 2,500 PSI (172 bar), while our PTFE braided hoses can exceed 4,000 PSI (276 bar).
Do you support OEM and aftermarket production?
Yes, we provide 2D/3D CAD drawings for OEM/Tier 1 projects and can produce aftermarket replacements based on OE part numbers or physical samples.
What surface treatments are available for metal components?
We offer various corrosion-resistant coatings including zinc plating, nickel plating, yellow chromate plating, and passivation for stainless steel.

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